| Brand Personality |
Friendly, playful, premium, educational, or sustainability-focused |
Select 3–5 personality keywords and convert them into colors, facial expression, proportions, and fabric choices |
A mascot should communicate the same identity as the organization or campaign |
Can the character be recognized without printed text or a logo? |
| Primary Audience |
Children, teenagers, adults, collectors, event visitors, or corporate gift recipients |
For children under 3 years, avoid detachable small parts, long cords, and unsecured plastic components |
Age affects safety testing, dimensions, decoration, and packaging language |
Is the intended age range clearly stated on the packaging? |
| Target Market |
Destination region and selling channel, such as retail, e-commerce, events, museums, or promotional campaigns |
Prepare market-specific labels, language, importer details, and conformity documentation before production |
Toy regulations, labeling rules, and consumer expectations vary by destination |
Which countries will receive the product in the first shipment? |
| Product Role |
Retail product, limited-edition collectible, event giveaway, loyalty gift, or educational item |
Use higher-detail construction for collectibles and simpler, durable construction for high-volume giveaways |
The use case determines the acceptable balance between detail, durability, and unit cost |
Will the item be sold, displayed, played with, or distributed at an event? |
| Recommended Size |
Overall height, width, seated height, and acceptable tolerance |
Common formats include 15–20 cm for promotional gifts, 20–30 cm for retail plush, and 30 cm or larger for display pieces |
Size influences visibility, shipping volume, shelf placement, and material consumption |
Has the size been defined using a technical drawing rather than a visual reference only? |
| Materials |
Outer fabric, filling, thread, embroidery, trims, and packaging materials |
Common options include polyester plush fabric, polyester fiberfill, embroidered details, and recycled-content packaging |
Material selection affects softness, color consistency, wash performance, safety, and cost |
Are all materials documented with specifications and test requirements? |
| Color Accuracy |
Approved color references for fabric, embroidery, printing, and accessories |
Approve a physical color standard and define an acceptable visual tolerance before bulk production |
Different fabrics and production batches can show visible color variation |
Has a signed or digitally approved color sample been archived? |
| Safety Requirements |
Mechanical, physical, flammability, chemical, and labeling requirements for the destination market |
Typical evaluations cover seams, pull strength, accessible components, flammability, heavy metals, phthalates, and other restricted substances |
A plush toy may require different testing depending on age grading and destination country |
Has the final product been tested in its finished, packaged configuration? |
| Durability |
Seam strength, attachment security, shape retention, surface abrasion, and cleaning performance |
Define expected handling conditions and require inspection after repeated compression, pulling, and surface rubbing |
Durability protects user safety and reduces returns caused by loose parts or distorted filling |
What failure conditions should the product withstand during normal use? |
| Branding Method |
Embroidery, woven label, printed fabric, hangtag, removable accessory, or packaging branding |
Embroidery is generally suitable for durable facial features; printed details require rub and wash-performance checks |
The decoration method affects appearance, tactile quality, safety, and production complexity |
Are logo clear-space, size, placement, and color rules included in the artwork file? |
| Packaging |
Individual bag, paper sleeve, printed box, hangtag, warning label, and shipping carton |
Use packaging that protects the plush from moisture, compression, dust, and deformation during international transport |
Packaging influences presentation, warehouse handling, shipping cost, and regulatory compliance |
Are carton dimensions, packing quantity, gross weight, and recycling marks confirmed? |
| Order Quantity |
Initial order, forecast quantity, color count, and replenishment plan |
Custom production often becomes more cost-efficient at several hundred to several thousand units, depending on construction and packaging complexity |
Quantity affects tooling, material purchasing, labor allocation, and unit pricing |
Is the forecast separated into confirmed quantity and optional replenishment? |
| Lead Time |
Prototype, approval, bulk production, inspection, and international transport time |
Allow additional time for artwork approval, sample revisions, safety testing, and seasonal logistics congestion |
A realistic schedule reduces launch delays and prevents rushed quality decisions |
Does the timeline include approval gates and a final pre-shipment inspection? |
| Cost Structure |
Sample fee, tooling, unit price, packaging, testing, freight, duties, and inspection |
Compare total landed cost rather than unit price alone; freight can vary substantially with carton volume and destination |
A low factory price may not represent the final delivered cost |
Are one-time and recurring costs shown separately in the quotation? |
| Quality Acceptance |
Defect categories, measurement tolerances, color tolerance, stitching standards, and inspection method |
Use a written inspection checklist with critical, major, and minor defect classifications |
Objective criteria make supplier inspection and shipment decisions more consistent |
Has the approval sample been retained as the reference standard? |
| Sustainability Claims |
Recycled content, reduced packaging, responsible materials, durability, and end-of-life considerations |
Make only claims supported by supplier records, material certificates, or recognized third-party documentation |
Clear evidence helps avoid misleading environmental claims in international marketing |
Can every sustainability statement be verified with documented evidence? |